Ampla Production
Ampla Production generates an accurate picture of production through the automatic real-time logging of all inputs and outputs of the plant, including materials, consumables, energy, waste, emissions, reject and product output. The delivery of more timely and accurate reports to key personnel enables better, more informed decision-making for improved process efficiencies. Typical production analysis would include unaccounted mass-loss, yield, energy consumption per output unit, output per shift or crew, actuals versus targets and so on.
In addition, because of the automatic nature of the data capture, and the ability to access data from remote sources such as LIMS, PPPI, Historians and so on, Ampla Production vastly minimizes time, errors and costs associated with accurate manual and duplicate data entry or custom integration solutions between disparate systems.
Through the easy-to-use web client, Plant and Production managers can dynamically analyze production situations via comprehensive ad-hoc and drill-down reporting.
Quality Assurance managers can easily compare plant production outputs against specifications and environmental regulations, analyze quality implications and automate record keeping and reports.
Production Analysis
The Ampla Production module connects to multiple HMI/SCADA systems as well as business databases, and collects real-time quantitative data to track all inputs and outputs from the production process. This includes both targets and actuals for items such as raw materials, additives, consumables such as energy and water, waste, emissions and product.
The client analysis tools are delivered via the web and allow high-level summary displays with full drill-down capabilities to the raw data beneath. Navigation is achieved via an explorer tree that typically mimics the physical hierarchy of the plant. Data is ‘rolled up’ the hierarchy, so that higher levels aggregate the data stored in lower branches of the tree, making summary reporting a breeze.
Crystal Reports is integrated into the client so that customized reports can be published remotely to the web browser, with full interactive capabilities to the navigation tree and filter options. This delivers a powerful method of production performance analysis, with strong customization capabilities inside an easy-to-use interface.
While Ampla Production offers compelling value to plant personnel in helping analyze exactly what is happening during the production process, it becomes even more powerful when integrated with other Ampla Modules (such as Metrics, Production and Quality), to deliver KPI metrics such as quality to output ratios, adherence to specification grouped by product type, and so on. The tight integration of the Ampla suite of modules is key to getting the most from your existing infrastructure. For more information click here. |
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